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Custom Thermoforming

Custom Inserts

Thermoformed inserts for boxes, kits, presentation packs, and protected shipping.

Start a Custom RFQ
Custom Inserts

Project Types

Typical applications

  • Box inserts
  • Kits
  • Presentation packs

Before Tooling

What to confirm for this project

Use the real part, handling route and packed sample as the approval reference.

01

Start with the outer pack

Provide the usable inside dimensions of the box, not only its outside dimensions. Include any lid clearance, sleeve, printed card or cushion that will share the space.

02

Map the packing sequence

List every component, its orientation and the order in which it is placed or removed. Finger access and part retention need to work for the person packing the kit and the customer opening it.

03

Review the assembled package

A sample insert should be checked inside the real box with all parts loaded. Confirm appearance, movement during handling and the number of empty inserts that can be nested for shipment.

Custom RFQ

Send the part, drawing, sample, or dimensions.

Open Custom RFQ